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Faroex Flooring: Revolutionizing Swine Barns

HappyWeanerPigTransparent1Faroex flooring stands as a longstanding and trusted solution within the swine industry, offering a revolutionary advancement in swine flooring technology. This innovative flooring system brings a multitude of benefits that optimize swine management practices and significantly enhance overall productivity. Explore the enduring success and key advantages of Faroex flooring, based on real-world experiences from seasoned swine producers.

  1. Superior Traction and Comfort

Faroex flooring features a unique high-low finger design that provides exceptional traction for sows and piglets. This enhanced grip promotes confident movement for sows and supports piglet activity, encouraging natural behaviors and contributing to improved herd health.

  1. Effortless Cleaning and Hygiene

One of the standout features of Faroex flooring is its ease of cleaning and maintenance. The slats’ design facilitates efficient waste removal, minimizing manual labor and reducing the risk of bacterial buildup. This promotes a cleaner and healthier environment for both animals and workers.

  1. Longevity and Durability

Crafted from durable fiberglass composite material, Faroex flooring offers outstanding longevity and durability. The robust construction ensures resistance to wear and tear, providing a long-lasting flooring solution that withstands the demands of intensive swine operations.

  1. Temperature Neutrality

Unlike traditional metal flooring options, Faroex slats remain temperature-neutral. This characteristic prevents overheating and discourages piglets from seeking warmth under the sow, potentially reducing instances of crushing and improving overall animal welfare.

  1. Versatility and Ease of Installation

Faroex flooring is designed for versatility, suitable for various stages of swine production, including farrowing, nursery, and finishing. The straightforward installation process, coupled with its adaptability to different facility layouts, makes Faroex flooring a practical and efficient choice for swine producers.

Experience the Difference with Faroex Flooring

Enviro-Smart Inc. invites swine producers to explore the transformative benefits of Faroex flooring. From improved traction and hygiene to enhanced durability and animal welfare, Faroex flooring represents a significant upgrade for modern swine operations

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Faroex Flooring Options

Faroex Challenger

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Polygrate’s Challenger™ slat features a unique “High-Low” finger design that provides exceptional traction, reducing stress and injury to pigs and promoting better feed gains and overall animal health. This innovative design is specifically engineered to enhance safety and comfort for pigs of all sizes.

In addition to superior traction, the Challenger™ slat boasts a high-strength, fiberglass-reinforced plastic composite that eliminates sagging between beams and reduces surface wear, ensuring durability and longevity in farrowing environments.

The modular design of Polygrate’s Challenger™ slat allows for easy customization, with 15.75″ x 23.75″ (40cm x 60cm) grates that interlock to build floors of any size. Rounded corners and beveled edges promote comfort and safety, minimizing injuries and ensuring a smoother surface for animals.

 

Faroex Polygrate Challenger Cutaway

 

Polygrate’s Challenger™ slat is designed for easy and maximum cleaning, with a true V-shaped underside and special surface contouring that facilitates thorough cleaning from top to bottom. The solid plastic material is non-porous and does not harbor disease, making it an ideal choice for maintaining hygiene and preventing the spread of pathogens in hog farming operations.Polygrate Challenger Assembly

Farrowing

Faroex Polygrate Gro-More

Polygrate Gro-More Animation

The Polygrate Gro-More™ flooring system is tailored for weaning and nursery pigs weighing up to 100 lbs (45 kg), featuring a unique “High-Low” finger design that enhances traction, reduces stress, and minimizes injury for hogs. This superior traction contributes to better feed gains and overall animal health.

Constructed from a plastic/fiberglass material, Polygrate Gro-More™ is engineered to reduce surface wear and ensure durability. The true V-shaped underside facilitates easy and thorough cleaning, promoting hygiene and maintaining a sanitary environment. With modular 18″ by 18″ (45 cm by 45 cm) grates that interlock, you can customize and construct floors of any size to suit your facility’s needs.

Polygrate Gro-More’s high-strength, fiberglass-reinforced plastic composite eliminates sagging between beams, enhancing longevity and performance compared to traditional grating options. Rounded corners and beveled edges minimize injuries and provide a comfortable, safe surface for hogs.

Polygrate Gro-More cutaway

Cleaning and maintenance of Polygrate Gro-More™ are straightforward, requiring only pressure-washing to keep the floor clean and ready for use. The solid plastic material is non-porous, preventing the harboring of disease and ensuring a healthy environment for your operation.

For installation and support, Polygrate Gro-More™ is designed to interlock onto Faroex’s fiberglass I-Beams or 3/16” metal flat bar. There’s no special maintenance needed once the system is installed, allowing you to focus on efficient hog management without additional upkeep.Polygrate Gro-More Assembly

Nursery pigs up to 100 lbs 

Faroex Polygrate Grower

Polygrate Grower Animation

The Polygrate-Grower™ is designed for hogs weighing up to 280 lbs (127 kg) and features a unique “High-Low” finger design that provides superior traction, reducing stress and injury to pigs and promoting better feed gains and overall animal health.

This modular flooring solution consists of 12″ x 30″ (30.5cm x 61cm) grates that interlock to allow for easy customization and construction of floors of any size. The high-strength, fiberglass-reinforced plastic composite used in Polygrate-Grower™ eliminates sagging between beams and reduces surface wear, ensuring durability and longevity in hog farming environments.

Polygrate-Grower™ boasts rounded corners and beveled edges that minimize injuries and provide a smoother, safer surface for pigs, enhancing comfort and safety. The ideal combination of void space and wear surface allows for thorough cleaning, long life, and maximum return on investment.

Polygrate Grower cutaway

Cleaning the Polygrate-Grower™ is efficient and effective, with a V-shaped underside designed for easy and thorough cleaning from top to bottom. The solid plastic material is non-porous and does not harbor disease, making it a sanitary and disease-resistant choice for hog farming operations. Unlike other flooring options that can harbor disease even after washing and disinfecting, Polygrate-Grower™ ensures a clean and hygienic environment for your operation.Polygrate Grower Assembly

Hogs up to 280 lbs. 

Faroex Polygrate 40x40

Polygrate 40 x 40 is specifically designed for farrowing applications, featuring modular grates measuring 15.75 inches x 15.75 inches (40cm x 40cm) that interlock to create customizable floor sizes. Unlike traditional all-plastic grating, Polygrate’s high-strength, fiberglass-reinforced plastic composite eliminates sagging between beams and reduces surface wear, ensuring durability and longevity.

The rounded corners of Polygrate 40 x 40 minimize injuries, while the beveled edges provide a smooth and safe surface that promotes comfort for pigs. The ideal combination of 3/8” (1 cm) void and 3/8” (1 cm) wear surface allows for thorough cleaning, long life, and maximum return on investment.

Polygrate 40 x 40 is the only true farrowing floor designed to be used throughout the entire farrowing crate, eliminating the need for unsanitary steel or cast iron alternatives.

Outstanding traction is a hallmark feature of Polygrate 40 x 40, thanks to its unique “High-Low” finger design. This design provides exceptional traction for pigs of all sizes, enhancing safety and comfort and reducing stress and injuries, which ultimately contributes to better feed gains and healthier animals.

Cleaning Polygrate 40 x 40 is easy due to its true V-shaped underside, which allows for maximum cleaning efficiency. The sanitary-grade, solid plastic material is non-porous, preventing disease harboring and promoting a hygienic environment. Unlike certain floors like cast iron, rusted metal, concrete, and foamed plastics, Polygrate’s material does not harbor disease even after washing and disinfecting, making it a superior choice for farrowing operations.

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Support Beams

Box I-Beam

Box I-Beam

Maximum 9’ (274 cm) span with pigs up to 100 lbs. (45kg)
Maximum 7’ (213 cm) span for Farrowing
Application: Main support frame for Farrowing and Nursery Floors

H.D.Box I-Beam

H.D.Box I-Beam

Maximum 10’ (305cm) span with pigs up to 100 lbs. (45kg) Maximum 8’ (244cm) span for Farrowing
Application: Main support frame for Farrowing and Nursery Floors

H.D.I-Beam

H.D.I-Beam

Maximum 36” (91cm) span with pigs up to 100 lbs. (45kg)
Maximum 24” (61cm) span for Farrowing
Application: Assembly support frame for Farrowing and Nursery Floors

Super I-Beam

Super I-Beam

Maximum 50” (128cm) span with pigs up to 100 lbs. (45kg)
Maximum 42” (106cm) span for Farrowing
Application: Assembly support frame for Farrowing and Nursery Floors

Polybeam

Polybeam

Maximum 8’ (244cm) span with pigs up to 100 lbs. (45kg)
Maximum 7’ (213cm) span with pigs over 100 lbs. (45kg)
Application: Main support frame for Farrowing, Nursery and Grower Floors

Maxispan

Maxispan

Maximum 12’ (366cm) span with pigs up to 100 lbs. (45kg)
Maximum 10’ (305cm) span with pigs over 100 lbs. (45kg)
Application: Main support frame for Farrowing, Nursery and Grower Floors

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